SpectraAlyzer GRAIN VISION AI – The ultimate solution for morphological Grain and Oilseed analysis

Grain, Oilseed and Food bulk solids quality assessment with advanced AI analysis

Discover the future of grain/bulk solids analysis with our advanced AI-driven instrument the SpectraAlyzer GRAIN VISION AI

Presenting a fast measuring device designed for the determination of size, volume and weight, combined with AI classification of granular materials. Leveraging the latest AI algorithms, our SpectraAlyzer GRAIN VISION AI offers advanced visual analysis software that sets a new standard in precision and efficiency of morphology analysis.

The main goal of developing the SpectraAlyzer GRAIN VISION AI analyzer was to enhance the precision, speed and dependability of various food grain materials.

Supporting research, plant breeding, cultivation, harvesting, packaging, trading and other supply chains of rice, wheat, quinoa, seeds and any other type of food bulk solids. These efforts aim to enhance food product quality, improve storage conditions and promote fairer trade practices in agricultural operations.

The captured images and/or video streams undergo preprocessing before real-time segmentation for granular material analysis using AI algorithms. Segmented particles’ size and volume are determined and classified using pre-trained classifiers and AI models.

The device achieves an analysis speed of over 1000 particles per 60 s on still images and a factor of five on video streams.

Multispectral illumination enhances the visible appearance of special defects/properties of granular material. Post-analysis the sample batch is continuously discharged and the analytical data are processed, stored, and visualized.

ZEUTEC ensures that customers receive an easy-to-use analyser that provides absolute, accurate and reproducible results.

Experience the next level of grain analysis with our advanced AI-driven SpectraAlyzer GRAIN VISION AI. Precision, efficiency, and innovation deliver unmatched performance and reliability.

Key features

Unparalleled precision and efficiency

Experience grain assessment with SpectraAlyzer GRAIN VISION AI: advanced visual AI classification technology for precise, non-destructive testing and detailed 3D imaging to evaluate grain quality in real-time.

Enhanced functionality

Optimize imaging with automatic image enhancement and control. Achieve rapid results in 60 – 90 s, handling samples from 1 g to 500 g with integrated scale for precise analysis.

User-friendly interface and design

Intuitive 12.1-inch TFT bright touch screen user interface. Compact, lightweight design allows smooth integration into any laboratory environment.

Advanced imaging and analysis

High-quality images with dual RGB, 12-bit CMOS cameras at 45 fps, enhanced by multi-angle 3D multispectral LED illumination. AI-driven segmentation/classification enables precise particle analysis with seamless network/cloud connectivity for efficient data management.

Robust and reliable

High-resolution imaging (25,000 pixels/kernel, 20-micron spatial resolution) with proprietary algorithms for superior analysis. Linux-based interface ensures security, accuracy and safe data storage.

Seamless connectivity

Use versatile communication interfaces: printer, multiple USB and RS232 ports, Ethernet for data handling. Access data remotely via PC or mobile through web server functionality.

Versatility

Present and examine samples batches at temperature 0 – 40 °C. Operate on 100 – 240 V AC (50 – 60 Hz) or use a car adapter (12 V) for flexible power options.

SpectraAlyzer CLOUD

Fuse the analytical and image data in the SpectraAlyzer CLOUD where you can monitor multiple instruments of your organisation and run comprehensive data analysis and reports.

How it works

The device first weighs the granular sample and then continuously feeds it through an observation plane. Two camera systems, synchronized with multispectral illumination, record high-resolution images and/or video streams of the sample. These cameras capture images from the top and bottom, covering over > 340° of the sample’s particles on a glass turntable. The system incorporates top-tier imaging technology and rapid data processing capabilities, featuring custom optics, controlled illumination, high-resolution 3D camera imaging, and advanced AI algorithms for segmentation and classification.
The captured images and/or video streams undergo pre-processing for intensity and contrast before real-time segmentation for granular material analysis using AI algorithms. Segmented particles’ size and volume are determined and classified using pre-trained classifiers and AI models. The device achieves an analysis speed of over 1000 particles per 60 s on still images and a factor of five on video streams. Multispectral illumination enhances the visibility of granular material properties. Post-analysis, samples are continuously discharged, and analytical data are processed, stored, and visualized.

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Technical data

SpectraAlyzer GRAIN VISION AI

Design

Design	AI-ML based system
Non-destructive assessment technique	A non-destructive measurement technique for the direct assessment of multiple morphological parameters of grains and food bulk solids
3D Imaging	3D image of grain samples approx. 360 °
Size and area calculation	Determination and calculation of grain size (LxW), area (volume/weight)
Integrated Scale	Integrated scale to determine sample weight
Measurement	Transmission
Sample presentation	Automatic
Sample feeding and analysis	automatic and uninterrupted continuous sample feeding and analysis, accommodating sample batches 1 g to 500 g
Measuring time	> 2 min (approx.) depending on sample batch weight

Display

Screen	12.1″, TFT 1280 x 800 pixel
User interface	1000 cd/m², PCAP Glass Touch

Specifications (Software and Hardware)

Operating temperature :	5 – 40 °C, 80 % non condensing
Software/database storage	SD card, 128 GB, high capacity on request
Interfaces	1 x front USB, 3 x back USB, 2 x RS232, 1 x Ethernet
Input voltage / rated current	min. 100 V AC (50 – 60 Hz), max. 240 V AC (50 – 60 Hz), 1.7 A (Provision for car adapter 12 V)
Protection	IP50 (dust and humidity)

Dimensions

Dimensions	Height: 393 mm / Width: 570 mm / Depth: 458 mm
Weight	18 kg

Modules

Camera module	Two RGB 8.3-megapixel, 12-bit CMOS cameras operating at 45 fps. High-resolution cameras will capture approximately 25,000 pixels per kernel resolution, optimizing the extraction of valuable information with efficiency.
Optic Module	Includes Prism polarized film/lens and RGB backlight to capture better quality images with less background noise.

Options

Software package, Barcode reader, Keyboard, Printer.
Remote access to data on the instrument (via PC/mobile) with the feature of a web server or cloud connection.